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xFactory


Smart AI Platform for Manufacturing

XFactory is an intelligent AI-powered platform designed to transform modern manufacturing by enabling small to medium-sized factories to monitor, analyze, and improve operations with cutting-edge automation and actionable insights β€” all in real-time.


🎯 Problem Statement

Traditional manufacturing setups, especially in emerging regions, often lack efficient visibility into quality, waste, and machine performance. This leads to:

  • High scrap rates
  • Increased cost of poor quality (COPQ)
  • Undetected machine faults
  • Delays in defect identification
  • Wastage of raw materials & energy

βœ… Our Solution

XFactory provides:

  • 🌐 A real-time centralized dashboard for factory analytics
  • πŸ“‰ AI models that predict & prevent production losses
  • πŸ‘οΈ Computer Vision that detects defects automatically
  • πŸ”§ Live machine health tracking
  • ♻️ Waste optimization insights using smart algorithms

All of this is presented in an accessible, scalable platform even small manufacturers can operate with ease β€” from mobile or desktop.


πŸ” Core Functional Pillars (Abstract)

  1. Machine Health Monitoring – Live data stream to detect anomalies early.
  2. Product Standards QA – Automated quality checks & standards compliance.
  3. Defect Detection – Computer Vision pipeline for surface-level defects.
  4. Waste Management – AI-generated reports for raw material efficiency.
  5. Factory Intelligence Dashboard – First Pass Yield, COPQ, Warranty Claims, Supplier Scores & more.

πŸ’» Tech Stack

Layer Technology
Frontend React.js + Tailwind CSS
Backend FastAPI (Python)
AI/ML TensorFlow, YOLOv8, scikit-learn
IoT Sim MQTT / Sensor Simulations
CV Engine OpenCV + Ultralytics
Database PostgreSQL
Analytics Recharts / Plotly
Deployment Vercel / Railway / Docker

πŸ› οΈ How It Works (Simplified)

  1. Input: Data from sensors, cameras, or uploaded logs
  2. Process: AI engine analyzes quality, defects, and performance
  3. Output: Dashboard metrics & alerts for optimization
  4. Act: Manufacturer receives actionable insights, waste reports & more

πŸŽ₯ Demo


🌱 Impact

  • Cut down waste & cost
  • Improve quality & consistency
  • Empower small Indian factories with AI
  • Environmental + economic benefits

πŸ§‘β€πŸ’» Team

Xarch Labs
Built by a passionate team of builders, engineers & dreamers.


⚠️ Note

Certain aspects of the project, including proprietary models, custom detection logic, and waste optimization methodology, are kept confidential for ongoing development and research.


πŸ’‘ β€œMaking Manufacturing Smarter. Cleaner. Stronger.” β€” XFactory

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